Measuring Temperatures in Avionics Cooling Systems using RTD Pt100 Sensors

Contents
Introduction
Modern aircraft rely on complex avionics systems for navigation, communication, and control. These electronic systems generate significant heat and require precise cooling to maintain reliability and performance. Effective temperature monitoring in avionics cooling systems is essential to prevent overheating, system failures, and reduced operational efficiency. RTD Pt100 sensors are the preferred choice for this application due to their high accuracy, stability, and ability to function reliably in aviation environments.
Importance of Temperature Monitoring in Avionics Cooling Systems
Aircraft avionics operate under extreme conditions, including high altitudes, temperature fluctuations, and electromagnetic interference. Temperature monitoring in avionics cooling systems helps to:
- Prevent Overheating – Ensuring optimal performance of electronic components by maintaining safe temperatures
- Enhance System Reliability – Reducing the risk of avionics failures caused by thermal stress
- Improve Energy Efficiency – Optimizing cooling system performance to minimize power consumption
- Ensure Regulatory Compliance – Meeting aviation safety and airworthiness standards
Why RTD Pt100 Sensors Are Preferred Over Thermocouples
While thermocouples are used in high-temperature aviation applications, RTD Pt100 sensors are the industry standard for avionics cooling due to their:
- High Accuracy (±0.1°C to ±0.5°C) – Critical for precise cooling system management
- Long-Term Stability – Minimal drift ensures consistent performance over extended periods
- Better Performance in Moderate Temperature Ranges – Avionics typically operate between -50°C to 100°C, ideal for RTDs
- Resistance to Electrical Interference – Essential in aircraft where electronic noise is prevalent
Placement of RTD Pt100 Sensors in Avionics Cooling Systems
To effectively manage heat dissipation, RTD Pt100 sensors are strategically placed in key areas:
- Airflow Sensors – Monitoring conditioned air delivered to avionics bays
- Heat Exchanger Monitoring – Ensuring cooling efficiency by tracking heat exchanger temperatures
- Liquid Cooling Systems – Measuring fluid temperatures in advanced avionics cooling setups
- Electronic Enclosure Sensors – Preventing localized overheating within control units
Benefits of Using RTD Pt100 Sensors in Avionics Cooling
- Optimized Cooling System Performance – Ensures avionics remain within safe operating temperatures
- Enhanced Aircraft Safety & Reliability – Reduces risk of critical electronic failures
- Improved Fuel and Energy Efficiency – Helps manage cooling power consumption effectively
- Regulatory Compliance – Meets aviation standards for temperature monitoring
Conclusion
In avionics cooling systems, RTD Pt100 sensors are the preferred solution for accurate and stable temperature monitoring. Their ability to withstand harsh aviation environments while providing precise data makes them essential for ensuring the reliability, safety, and efficiency of aircraft electronic systems. By integrating RTD sensors into avionics cooling strategies, airlines and manufacturers can enhance performance while meeting stringent regulatory requirements.
Note: These application examples are provided to illustrate potential uses of our products across various industries. However, it is important to note that final product selection should be based on your specific application requirements, standards, and industry regulations. The suitability of any of our products for a particular application is entirely at the discretion of the purchaser as being the best judge for that particular application.
For application-specific advice, please contact us — one of our engineers will be happy to assist with technical guidance.
Further Reading
Explore our range of RTD Pt100 sensors for industrial applications
Discover the various designs of temperature sensors for the a wide range of industries including avionics.
Looking for 4 to 20mA Temperature Transmitters?
View our range of temperature transmitters for use with thermocouples and resistance thermometers.
What ar the colour codes for RTD Pt100 Sensors?
View colour codes and wiring diagrams for RTD Pt100 sensors.