Products

ATEX Approved Thermocouples for the Petrochemical, Oil and Gas Industries

with Pot Seal

Our ATEX approved mineral insulated thermocouple assemblies are manufactured from cable that conforms to IEC 61515 and their semi rigid construction allows them to be bent and formed to suit particular applications without impairing performance. An adjustable threaded compression fitting is required to achieve approval.
  • Available in a wide range of protection concepts for Zones 0, 1 & 2 use. See table below for details
  • Temperature classification T6-T1, see here for stand-off requirements
  • Available in thermocouple types K, T, J, N, E, R, S and B
  • Sheath diameters from 0.5mm to 8.0mm in a wide choice of materials
  • Insulated measuring junction gives a floating output with high insulation resistance
  • PVC or PFA insulated twisted extension cables. Other cables available.
  • UKAS calibration available.
Available with the following approvals:

Protection Type Description Zone
Ex nA IIC Gc Non-Sparking (Gas) 2
Ex d IIC Gb Flameproof (Gas) 1
Ex ia IIC Ga / IIIC Da Intrinsically Safe (Gas/Dust) 0/20
Ex tb IIIC Db Enclosure (Dust) 21
Ex tc IIIC Dc Enclosure (Dust) 22



Enquiry Form

1. Thermocouple Type

2. Protection Concept

Concept Type Select
Ex d Flameproof/Explosion Proof
Ex ia Intrinsically Safe
Ex nA Non-Sparking
Ex tb Enclosure
Ex tc Enclosure
Your chosen concept is:

Ex d Flameproof/Explosion Proof – Category 2, Zones 1,2 (Gas)
• Ex d IIC T6...T1 Gb Ta = –40°C to 60°C
• Standard EN IEC 60079-1 refers
• Designed to contain an explosion and quench the flame
• Sensors incorporate a suitable heavy duty enclosure or threaded fitting with tight seals
Your chosen concept is:

Ex e Increased Safety – Category 2, Zones 1,2 (Gas)
• Ex e IIC T6...T1 Gb Ta = –40°C to 60°C
• Standard EN IEC 60079-7 refers
• Design ensures no arcs, sparks or hot surfaces that could ignite an explosive mixture with a minimum IP54 enclosure rating
• Sensors incorporate a suitable heavy duty enclosure or threaded fitting with tight seals
Your chosen concept is:

Ex ia Intrinsically Safe – Category 1, Zones 0,1,2 (Gas) & 20,21,22 (Dust)
• Ex ia IIC T6...T1 Ga Ta = –40°C to 60°C
• Ex ia IIIC T80°C...T440°C Da
• Standard EN IEC 60079-11 refers
• Designed to limit the energy of arcs or sparks that could potentially ignite an explosive mixture
• Sensors used in this area must be wired through a suitably approved barrier
• Optional approved 4 to 20mA transmitters available
Your chosen concept is:

Ex nA Non-Sparking – Category 3, Zone 2 (Gas)
• Ex nA IIC Gc T6…T2
• Standard EN IEC 60079-15 refers
• No arcs, sparks or hot surfaces
Your chosen concept is:

Ex tb Enclosure – Category 2, Zones 21, 22 (Dust)
• Ex tb IIIC T80°C…T440°C Db
• Standard EN IEC 60079-31 refers
• Protects against combustible and conductive dusts, rugged tight enclosures are used
Your chosen concept is:

Ex tc Non-Sparking – Category 3, Zone 22 (Dust)
• Ex tc IIIC T85°C...T450°C Dc
• Standard EN IEC 61241 refers
• Protects against combustible dusts
• Sensors incorporate a suitable heavy duty enclosure with IP6X seal
3. Sheath Material

4. Sheath Diameter

5. Sheath Length

 mm*
6. Types of Sensing Junction

Illustration Select
INSULATED Junction
Duplex Element Required? (please tick box)
Triplex Element Required? (please tick box)
7. Pot Seal Style

Illustration Select
Crimp on St./St. Pot Seal
(sheath diameters up to 3mm)
Crimp on St./St. Pot Seal
(sheath diameters 3mm to 8mm)
8. Extension Leads

Illustration Select
PVC (rated to 105ºC)
End Seal rated to 90ºC
PFA (rated to 250ºC)
End Seal rated to 230ºC
Colour Codes available to IEC 60751
Please enter Cable length in metres

 mtrs
9. Compression Fitting

10. Quantity Required

Contact Details

Company Name


Your Name


Email


Telephone


Additional Information

If your enquiry is for more than one style of sensor, please email us with your requirements or use the box below



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Thermocouple Sensors
Mineral Insulated Thermocouples
Thermocouples with Mini Plug
Thermocouples with Terminal Head
Thermocouples with Cable
High Temperature Thermocouples
General Purpose Thermocouples
ATEX/IECex Thermocouple Sensors
Ceramic Thermocouple Sensors
Fast Response Thermocouple Sensors
Autoclave Thermocouple Sensors
Surface Measurement Thermocouple Sensors
FEP Insulated Thermocouple

Platinum Resistance Thermometers
Mineral Insulated RTD Pt100 Sensors
Rigid Stem RTD Pt100 Sensors
Hand Held RTD Pt100 Sensors
Surface Measurement RTD Pt100 Sensors
RTD Pt100 Sensors with Cable
RTD Pt100 Sensors with Mini Plug
Autoclave RTD Pt100 Sensors
RTD Pt100 with Terminal Head
ATEX/IECex Platinum Resistance Thermometers
Fast Response RTD Pt100 Sensors
Air Temperature RTD Pt100 Sensors
Magnetic RTD Pt100 Sensors
Cable
PVC Single Pair Thermocouple Cable
PFA Single Pair Thermocouple Cable
Fibreglass Single Pair Thermocouple Cable
PVC Multipair Thermocouple Cable
PFA Multipair Thermocouple Cable
Fibreglass Multipair Thermocouple Cable
PVC RTD Pt100 Cable
PFA RTD Pt100 Cable
Fibreglass RTD Pt100 Cable

Miniature Thermocouple Connectors
Mini Thermocouple Connectors – 220ºC Rated
Mini Thermocouple Connectors – 350ºC Rated
Mini Thermocouple Connectors – 650ºC Rated
Mini Thermocouple Connector Accessories
Mini Thermocouple Connector Panels
Mini Three Pin Connectors

Standard Thermocouple Connectors
Standard Thermocouple Connectors – 220ºC
Standard Thermocouple Connectors – 350ºC Rated
Standard Thermocouple Connectors – 650ºC Rated
Standard Thermocouple Connector Accessories
Standard Thermocouple Connector Panels
Standard Three Pin Connectors
Instrumentation
Hand Held Indicators
Panel Indicators
Temperature Transmitters
Temperature Controllers
Temperature Programmers
Temperature Calibrators
Chart Recorders
Multi Channel Indicator
DIN Rail Mounted Transmitters
Head Mounted Transmitters
ATEX/IECEx Rated Transmitters
Dry Block Calibrator
Temperature Dataloggers

Temperature Accessories
Compression Fittings
Pressure and Vacuum Feedthroughs
ATEX/IECEx Compression Fittings

Calibration
UKAS Calibration Services

Pressure
Pressure Gauges
Pressure Transmitters


© 1998- TC Ltd., P.O. Box 130, UXBRIDGE, UB8 2YS, United Kingdom
Tel.: 01895 252222, Email: info@tc.co.uk
© 1998- TC Ltd., P.O. Box 130, UXBRIDGE, UB8 2YS, United Kingdom
Tel.: 01895252222, Email: info@tc.co.uk



1 Thermocouple Type Temperature Range (continuous) Temperature Range
(short term)
K Nickel Chromium vs
Nickel Aluminium
0°C to +1100°C -180°C to +1350°C
T Copper vs Constantan -185°C to +300°C -250°C to +400°C
J Iron vs Constantan +20°C to +700°C -180°C to +750°C
N Nicrosil vs Nisil 0°C to +1100°C -270°C to +1300°C
E Nickel Chromium vs Constantan 0°C to +800°C -40°C to +900°C
R Platinum - 13% Rhodium vs
Platinum
0°C to +1600°C -50°C to +1700°C
S Platinum - 10% Rhodium vs
Platinum
0°C to +1550°C -50°C to +1750°C
B Platinum - 30% Rhodium vs
Platinum 6% Rhodium
+100°C to +1600°C +100°C to +1820°C
Temperature ranges refer to the thermocouple type.
The temperature range of the sensor may deviate from the above,
please refer to the product description for more details
2 Sheath Material Max.
Temperature
Standard Sheath Materials
321

321 Stainless Steel

800°C
310 310 Stainless Steel 1100°C
600 Inconel 600 1100°C
Specialized Sheath Materials
114 Nicrotherm DTM 1250°C
156 Hastelloy X 1220°C
446 AISI 446 1150°C
800 Incoloy 800 1100°C

INSULATED
Hot junction insulated from sheath. Gives floating output with typical insulation resistance in excess of 100 megohms


Assemblies with pot seals are supplied with short tails as shown. However, where leads are several metres or more long, it is more suitable to have an overall sheathed cable. We recommend the following cables.