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Plastics Machinery Thermocouples and RTD Pt100 Sensors

Thermocouples and RTD Sensors designed for use in Injection Moulding Applications

Thermocouples and RTD Pt100 Sensors are commonly used to measure temperatures in plastic extrusion and injection moulding machines. TC manufacture various thermocouple and RTD sensors designed for these applications including; nozzle thermocouples, bayonet thermocouples, melt bolt thermocouples, nozzle RTD's, bayonet thermocouples and RTD sensors and various surface temperature sensors, all are suitable for high and low temperature applications.

Thermocouple Types J and K are the most commonly used thermocouples in plastics machinery applications and offer a fast response to changes in temperature. Other thermocouple types such as T and N are also available.

RTD Pt100 Sensors are available in a wide range of styles to suit plastics machinery applications and offer a higher accuracy of measurement over thermocouples. 

Our range of thermocouples and Pt100 sensors for plastics machinery are designed for either direct immersion into injection moulding or extrusion processes, including those designed for the high pressures encountered in nozzles, whilst other sensors are designed to measure the surface temperature of various pipes or vessels.

The following are some examples of sensor styles:

  • Bayonet Thermocouples and RTD Pt100 Sensors
  • Nozzle Thermocouples
  • Bolt Thermocouples and RTD Pt100s
  • Pipe Thermocouples
  • Washer Thermocouples

Data Sheets
Plastics Machinery Thermocouples

Plastics Machinery Thermocouples

Bolt (Nozzle)
Thermocouples Suitable for extruder nozzle, motor and pipe temperatures in the plastics industry. Also suitable for other applications. Melt Bolt
Thermocouples Robust sensors designed to withstand the high pressures found within the nozzles of plastics extruders and injection moulding machines. Mineral Insulated
Bayonet Thermocouples Suitable for plastics machinery and general purpose applications with an industry standard single slot bayonet cap. Screw on Spring Style
Bayonet Thermocouples Suitable for plastics machinery and general purpose applications with a spring, bayonet cap and braided lead. Heavy Duty
Bayonet Thermocouples Heavy duty version suitable for plastics machinery and general purpose applications with a spring, bayonet cap and conduit lead. Leaf
Thermocouple Leaf (shim) thermocouples are fast response sensors which can be welded, soldered or placed under banding on a variety of surfaces including nozzle or band heaters. Washer
Thermocouple A range of washer sizes for a variety of surface measurements around plastics machinery. Adjustable Ring
Thermocouple 90º to pipe For pipe temperature measurement up to 600ºC. Sensor sits 90º to pipe. Adjustable Ring
Thermocouple in line to pipe For pipe temperature measurement up to 600ºC. Sensor sits in line to pipe.

Plastics Machinery RTD Pt100 Sensors

Bolt (Nozzle)
RTD Sensors RTD, PRT, Pt100 Sensor Bolt NozzleSuitable for extruder nozzle, motor and pipe temperatures in the plastics industry. Also suitable for other applications. Mineral Insulated
Bayonet RTD Sensors RTD, PRT, Pt100 Sensor Mineral Insulated BayonetSuitable for plastics machinery and general purpose applications with an industry standard single slot bayonet cap. Screw on Spring Style
Bayonet RTD Sensors RTD, PRT, Pt100 Sensor BayonetSuitable for plastics machinery and general purpose applications with a spring, bayonet cap and braided lead. Heavy Duty
Bayonet RTD Sensors RTD, PRT, Pt100 Sensor Heavy Duty BayonetHeavy duty version suitable for plastics machinery and general purpose applications with a spring, bayonet cap and conduit lead. Adjustable Ring
RTD Sensor 90º to pipe RTD, PRT, Pt100 Sensor Adjustable RingFor pipe temperature measurement up to 350ºC. Sensor sits 90º to pipe. Adjustable Ring
RTD Sensor in line to pipe RTD, PRT, Pt100 Sensor Adjustable RingFor pipe temperature measurement up to 350ºC. Sensor sits in line to pipe.

PID and On/Off Temperature Controllers

Miniature Dual Display
Temperature Controller
1/32 DIN (24 x 48mm) Miniature temperature controllersMiniature controller measuring just 24 x 48mm yet packed with features Dual Display
Temperature Controllers Dual display temperature controllersLow cost, powerful and versatile three term controllers Dual Display Temperature Controllers with Digital Input and Retransmission Dual dispaly temperature controller wit digital input Powerful, flexible three term controllers with ouputs for alarm, retransmission or remote selection of setpoints Dual Display
DIN Rail Mounting
Temperature Controllers DIN Rail temperature controller DIN rail or panel mounting controllers with configurable outputs 4 or 8 Channel
Temperature Controllers Multi Channel temperature controller4 or 8 channel verstile controllers that offer a compact solution to a range of control, monitoring and alarm applications Dual Display Temperature
and Process ControllersHigh performance temperature controllerHigh performance, flexible temperature and process controllers High Accuracy
Temperature Controllers High accuracy temperature controllerHigh resolution temperature controller for laboratory, semi conductor manufacturing and any other application requiring extreme accuracy and stability High Speed or Dual Channel
Temperature and Process
Controllers High speed temperature controller Single or dual channel process controllers featuring a high speed input sampling time of 0.025 seconds and a high accuracy